Display Case

Show off a special collection with this clear-fronted accent piece.

Display Case

This simple project has movable shelves and an acrylic insert to house and protect decorative objects.

How-to Instructions

General: Cut and label all the parts as needed, using the Cut List as a guide and adjusting for fit.

Step 1: Prepare the sides, top, bottom, and nosing

  1. Cut a 1/8-inch-wide by 3/8-inch-deep groove along the inside face of each 8-foot-long 1 x 6, positioning it 3/8 inch in from one edge.
  2. Then cut a 1/4-inch-wide by 3/8-inch-deep groove along the opposite edge of the inside face of each 1 x 6, again positioning it 3/8 inch in from the edge.
  3. Cut a 30-inch-long piece from one 1 x 6, and set it aside to be used for the (05) top and (06) nosing.
  4. Test-fit the (09) front and the (07) back in the pieces' respective grooves. The plywood should fit snugly in its groove for the back, while the acrylic should slide freely. Widen the 1/8-inch groove if needed for the (09) front. However, do not widen the groove in the 30-inch piece from Step 1c.
  5. From the remaining grooved 1 x 6, miter cut the (01) sides and (02) bottom so that they all measure 24 inches from long point to long point.
  6. To make the (06) nosing and the (05) top, miter cut the 30-inch piece from Step 1c to measure 24 inches from long point to long point. Then rip a 3/4-inch-wide strip from the side that has the 1/8-inch groove.

Step 2: Attach the cleats and fillers

  1. Rip the 1/4 x 6s to a width of 4 1/4 inches.
  2. Place the three boards on top of each other, and then clamp or tack the pieces together. Cut and label 8 pairs of (03) cleats, each measuring 2 inches wide, from the 1/4- x 4 1/4-inch boards. As you cut them, number each pair of (03) cleats 1 through 8. Set aside the remaining portion, which you will cut to size later for the (04) fillers.
  3. Lay the two (01) sides with the grooves facing up on a work surface, and then butt the edges that have the 1/4-inch grooves up against each other.
  4. Insert a scrap piece of plywood in the 1/4-inch groove on one of the (01) sides. Spread glue onto the back of one (03) cleat from the first pair. Position this (03) cleat against the plywood so that its bottom edge is flush with the inside edge of the mitered corner on the (01) side. Secure the (03) cleat with 3/4-inch brads. Repeat this procedure for the opposite (01) side using the other (03) cleat from the first pair.
  5. Slide the scrap piece of plywood so that it will align with the next set of (03) cleats. To leave a groove for the (08) shelves, press a scrap piece of 1/2-inch stock and additional material, such as three index cards, against the first (03) cleat. The stock provides a snug fit for the (08) shelves, while the index cards leave a uniform amount of space for each shelf. Apply glue to the back of the second (03) cleat, position it, and secure it with brads. Repeat this procedure for the remaining (03) cleats on both (01) sides.
  6. Using the material set aside from cutting the (03) cleats, create the (04) fillers by cutting them to size so that the top edge of each (04) filler fits flush with the inside of the mitered corner when spaced in the same manner as the (03) cleats.

Step 3: Assemble the box

  1. Attach the (01) sides to the (02) bottom using wood glue and 4d finishing nails as shown in Figure 2.
  2. Slide the (07) back into the 1/4-inch grooves in the (01) sides and (02) bottom.
  3. Clamp a framing square to the frame assembly to keep it square. Attach the (05) top with wood glue and 4d finishing nails.
  4. Lay the frame assembly on a work surface with the (07) back facing up. Apply hot glue around the perimeter of the (07) back where it touches the (01) sides, (05) top, and (02) bottom.
  5. Apply a finish to the (06) nosing before attaching it to the acrylic sheet. Be sure to keep the finish out of the 1/8-inch groove.
  6. Run a bead of silicone inside the 1/8-inch groove on the (06) nosing. Center the (06) nosing on the acrylic sheet, and press the acrylic sheet into the groove. Remove any excess silicone, and then let it harden. Lift the assembly by the (06) nosing to test the hold. If needed, apply a bead of silicone on both sides of the acrylic sheet where it touches the (06) nosing.
  7. Attach appropriate wall fasteners to the back of the (05) top. For more details on which wall fasteners to use for your situation, see Put It Together on page 16.
  8. Position the (08) shelves as desired.

Step 4: Apply a finish

  1. Fill all holes with stainable wood filler. Sand, and apply the desired finish.
  2. To fill the grain of the oak when staining, apply a coat of stain, and sand again while wet. This forms a slurry that will fill most of the wood grain. Stain again until the desired hue is reached, and apply a coat of paste wax or polyurethane when dry.

Good to Know
We recommend the ColdHeat Freestyle Cordless Glue Gun found in the hardware department. Although the glue is warm, the tip remains cool, so it's even safe for kids' projects.

Skill set

Project Part Spacing

Exact spacing is key when you're working with duplicate project parts such as the (03) cleats that support the (08) shelves in this project. The scrap wood accumulating in your shop can be used to create spacers that will help keep project parts spaced apart based on desired dimensions. Position the first part per the project instructions, determine the required space between each piece, and use the spacer to lay out each sequential part.

It's best to follow these steps during the same work session, rather than starting them in one and finishing in another. Doing everything at once will improve consistency and accuracy in the spacing of the project parts.

Illustrations and Diagrams
Display Case
Cut List
Part Material Size (in inches) Quantity
sides 1 x 6 3/4 x 5 1/2 x 24* 2
bottom 1 x 6 3/4 x 5 1/2 x 24* 1
cleats 1/4 x 6 1/4 x 2 x 4 1/4 16
fillers 1/4 x 6 1/4 x 4 1/4 x 4 3/16 2
top 1 x 6 3/4 x 4 11/16 x 24 1
nosing 1 x 6 3/4 x 3/4 x 24** 1
back 1/4 inch plywood 1/4 x 23 x 23 1
shelves 1/2 x 6 1/2 x 4 1/4 x 22 3/8 4
front acrylic sheet 1/8 x 23 1/8 x 23 1/8 1

*Measure length from long point to long point.
**Cut from the (05) top.

Finished Dimensions

Height: 24 inches
Depth: 5 1/2 inches
Width: 24 inches

Submit Comments & Photos

Please feel free to post a comment and someone from LowesCreativeIdeas.com will review your submission. You can check back after 24 hours to see if your comment has been posted.

Fields in BOLD are required to preview and submit your comment.

  • Instructions

    Your email will only be used in the event that one of our moderators needs to clarify your comment. It will be used strictly in the context of or relating to your comment.

    Your email will NOT be used for marketing purposes or shared with any 3rd parties.

  • Your Photo

    Have a photo? Attach it to your comment here.

    Make sure your photo meets the following requirements:
    Max File Size: 2 MB
    File Types: jpeg/jpg, gif

    Photos will be scaled to fit this space.

    Upload Photo
    Character count: 0
    (500 character limit)
  • If you do not see the security words image:

    • Make sure the version of your browser is current. For example, you need to have at least Internet Explorer 5.0 or Netscape 6.0 or higher.

    • Make sure your graphics (pictures and images) are turned on or enabled in your browser.

    • Refresh your browser and try again. You may want to copy your comment though as it will not be saved.

    Instructions

    Please enter the words you see in the box, in order and separated by a space. Doing so helps prevent automated programs from abusing this service.

    If you are not sure what the words are, either enter your best guess or refresh the browser for a new set image.

  • Terms & Conditions




Total Votes: 16
Be the first to comment

These "social bookmarking" services make it easier to share and manage your favorite online content.

StumbleUpon, digg, and del.icio.us help you gather content from around the web, describe it how you see fit, and tag it for easy sorting. These sites also allow you to see what other people are gathering and tagging (if they've made it public), and find new content that may interest you.

Social networking sites like Facebook and MySpace also allow you to share content that you find interesting, with people who visit or subscribe to your personal profile.

Post to StumbleUpon! Post to digg! Post to del.icio.us! Post to Facebook! Post to MySpace!


Project Details
Tools You May Need:
  • table saw with dado blade
  • miter saw (or handsaw with miter box)
  • power sander and various sandpaper grits
  • pneumatic nailer (or hammer)
  • hot-glue gun
  • caulking gun
  • framing square
  • clamps
  • tape measure
  • index cards
  • pencil
Shopping List

Lumber*

  • 3 (2-foot-long) 1/4 x 6s, oak or poplar**
  • 4 (2-foot-long) 1/2 x 6s, oak or poplar**
  • 2 (8-foot-long) 1 x 6s, oak or poplar**
  • 1 (24- x 48-inch) sheet of 1/4-inch birch plywood

Hardware and Supplies

  • 1 (23 1/8- x 23 1/8-inch) acrylic sheet
  • 1 box 4d finishing nails
  • 1 box (#18 x 3/4-inch) wire brads
  • wood glue (Titebond III)
  • stainable wood filler
  • hot glue
  • silicone caulk
  • appropriate wall fasteners
  • paintbrush or roller
  • 1 quart Olympic Special Walnut stain (or paint)
  • paste wax or polyurethanea

* Availability/Selection varies by market.

Tags:

Tags are keywords or terms that have been assigned to a piece of content.

A tag list is simply a list of all the tags used on all content and a count of their frequency.

A tag cloud is a visual representation of a tag's popularity based on how often it is used throughout the site.

Click on a category below to view other projects and articles. (What are these?)

Display as: cloud | list